GE Multilin 745-W3-P5-G5-HI-A-L-R-E-H​ Transformer Management Relay

GE Multilin 745-W3-P5-G5-HI-A-L-R-E-H​ Transformer Management Relay

Product Overview

The GE Multilin 745-W3-P5-G5-HI-A-L-R-E-H​ is a high-speed numerical transformer management relay belonging to the Multilin 745 Transformer Protection System platform, a product line engineered by GE Multilin (today GE Vernova Grid Solutions) for the primary and backup protection of small, medium and large power transformers, autotransformers and shunt reactors. Rather than acting as a simple trip device, the 745-W3-P5-G5-HI-A-L-R-E-H​ combines a full protection suite, revenue-grade metering, disturbance recording, transformer asset monitoring and substation communications inside a single draw-out chassis, which allows protection engineers to replace a whole panel of electromechanical and static relays with one intelligent electronic device.

Reading the ordering string explains exactly what this build delivers. The W3 suffix configures three windings per phase for genuine three-winding differential applications, P5 and G5 set all phase and ground current inputs to 5 A CT secondary, and HI specifies the high-range universal control power input of 90 to 300 V DC or 70 to 265 V AC at 48 to 62 Hz, which tolerates virtually any substation battery or AC auxiliary supply. The trailing option letters are equally significant: A adds analog transducer inputs and outputs, L enables transformer loss-of-life and insulation aging calculation, R adds restricted ground fault protection, E upgrades the human machine interface to the enhanced 40-character display with 22 status LEDs, and H applies conformal coating for chemically aggressive or humid environments.

In system architecture terms, the 745-W3-P5-G5-HI-A-L-R-E-H​ sits at the heart of the transformer bay, continuously sampling all current and voltage channels at 64 samples per power cycle, computing differential and restraint quantities in real time, and issuing trip or alarm decisions to the breaker control circuits while simultaneously publishing measurements, event records and oscillography to SCADA, DCS or plant asset management hosts. Because GE has moved the platform to legacy status and recommends the Multilin 845 as the forward migration path, the 745-W3-P5-G5-HI-A-L-R-E-H​ is today most often sourced as a tested, warrantied replacement or new-surplus spare to sustain the installed base of the thousands of 745 bays still in service worldwide.

GE Multilin 745-W3-P5-G5-HI-A-L-R-E-H​ Transformer Management Relay

 

Technical Specifications

Parameter Name Parameter Value
Product Model 745-W3-P5-G5-HI-A-L-R-E-H
Manufacturer GE Multilin (GE Vernova / GE Grid Solutions)
Product Type Transformer Management Relay / Numerical Transformer Protection IED
Series / Platform Multilin 745 Transformer Protection System (SR745)
Winding Configuration W3 — three windings per phase (three-winding transformer, autotransformer, reactor)
Phase Current Inputs P5 — 5 A nominal CT secondary, nine phase current inputs (three per winding)
Ground Current Inputs G5 — 5 A nominal CT secondary, ground / neutral / sensitive ground channels
Control Power HI — 90 to 300 V DC or 70 to 265 V AC, 48 to 62 Hz
Current Withstand 80× rated current for 1 second; 3× rated current continuous; CT burden < 0.2 VA
Voltage Input 60 to 120 V AC VT secondary, burden < 0.025 VA, source VT range 2 to 600 kV
Digital I/O 16 programmable logic inputs (wet/dry); 8 output relays
Analog I/O (A option) 4 analog inputs and 8 analog outputs, 0 to 1 mA / 0 to 20 mA / 4 to 20 mA
RTD Inputs 3-wire, 100 Ω Platinum (DIN 43760), 100 Ω Nickel, 120 Ω Nickel; IRIG-B time sync input
Protection Functions 87T dual-slope percentage differential with 2nd and 5th harmonic restraint, 87TG / 64REF restricted ground fault, 50/51P, 50/51N, 50G/51G, 46, 24 V/Hz overexcitation, 81U/81O, df/dt, 49 thermal
Differential Trip Time Typically less than 30 ms for internal winding faults
Recording Capability 64 samples per power cycle; 128 time-stamped event records; 16 cycles of oscillography; THD to the 21st harmonic
Communication Interfaces Front RS232, two rear RS485/RS422 selectable ports; Modbus RTU and DNP 3.0 Level 2, 300 to 19200 bps (10Base-T Ethernet is a separate factory option on other 745 builds)
Display / HMI E — enhanced 40-character backlit LCD with membrane keypad and 22 status LEDs
Operating Environment -40 °C to +60 °C operating; -40 °C to +80 °C storage; 5 to 95 % RH non-condensing; Pollution Degree II; up to 2000 m altitude
Enclosure / Coating IP40 front, IP20 rear; H — harsh-environment conformal coating fitted
Dimensions (H × W × D) 229 × 178 × 184 mm (9 in × 7 in × 7 1/8 in)
Weight Approximately 4.8 kg for the relay module; approximately 8.4 kg with the draw-out case
Mounting Flush panel or 19-inch rack, draw-out case with automatic CT shorting
Configuration Software EnerVista 745 Setup software (part of the EnerVista suite)
Compliance IEC 60255, IEEE C37.90, ANSI, UL/cUL listed, CE marked
Lifecycle Status Legacy platform; GE recommends the Multilin 845 for new designs

 

Main Features and Advantages

Dual-slope percentage differential protection with adaptive harmonic restraint: The core strength of the 745-W3-P5-G5-HI-A-L-R-E-H​ is its variable dual-slope percentage differential element, which maintains stability during heavy through-faults and CT saturation while remaining highly sensitive to low-level internal winding faults. Second-harmonic blocking prevents nuisance tripping during transformer energization inrush, and fifth-harmonic blocking supervises overexcitation conditions, while GE’s adaptive algorithms — dynamic CT ratio mismatch correction and adaptive harmonic restraint — continuously compensate for ratio errors, tap position changes and CT saturation so that security and dependability are preserved without desensitizing the element.

Restricted ground fault and transformer life management: Fitted with both the R and L options, the 745-W3-P5-G5-HI-A-L-R-E-H​ adds high-sensitivity restricted ground fault protection for winding-to-ground faults close to the neutral point, a fault region that plain differential elements often cannot see, and simultaneously calculates hottest-spot temperature, aging factor and cumulative loss of life. This turns the relay from a pure protection device into an asset management tool, letting operators decide when to shed load, when to defer a capital replacement and whether a planned outage is economically justified.

Integrated analog I/O, FlexLogic and metering: With the A option, the 745-W3-P5-G5-HI-A-L-R-E-H​ provides analog transducer inputs and multiple 4 to 20 mA outputs so that transformer loading, winding temperature and demand values can be hardwired to chart recorders, PLCs or SCADA without protocol polling. FlexLogic programmable logic implements custom interlocks, breaker failure schemes, tap-changer supervision and alarm matrices internally, removing rows of auxiliary relays and wiring. Built-in metering covers current, voltage, power, energy, power factor, frequency and harmonic distortion, eliminating separate transducers and their associated panel space and calibration burden.

Engineered for availability and harsh service: The conformal coating specified by the H suffix protects the internal electronics against humidity, salt-laden air and industrial chemical atmospheres, while the -40 °C to +60 °C rating and high EMC immunity suit unheated substation kiosks and switchgear rooms alike. The draw-out case with automatic CT shorting means the 745-W3-P5-G5-HI-A-L-R-E-H​ can be withdrawn, tested or replaced without opening a live CT circuit and without de-energizing the whole bay, which dramatically reduces maintenance outage duration. Comprehensive self-diagnostics, a security audit trail for setting changes and the built-in waveform playback simulation mode, which allows setpoint verification against recorded or computer-generated waveforms before commissioning, complete a package that minimizes both nuisance trips and unplanned downtime.

Scroll to Top