Siemens 6ES5095-8MC03 SIMATIC S5-95U Compact Unit with 2nd AS511 Interface – Genuine Siemens Spare Part

Siemens 6ES5095-8MC03 SIMATIC S5-95U Compact Unit with 2nd AS511 Interface – Genuine Siemens Spare Part

Product Overview

The 6ES5095-8MC03​ is a SIMATIC S5-95U compact programmable logic controller manufactured by Siemens, positioned as the intelligent control core for small- to mid-sized machine automation and process skids. According to Siemens Industry Mall, the 6ES5095-8MC03​ is officially classified as a spare part in the SIMATIC S5 family, described precisely as “Compact unit S5-95U with 2nd AS511 interface.” The product was discontinued as of October 1, 2020 and is listed as “deleted without replacement,” meaning no direct successor model exists from Siemens—making the 6ES5095-8MC03​ a strategically critical MRO item for plants that continue to run legacy S5-95U architectures.

Architecturally, the 6ES5095-8MC03​ integrates the CPU, working memory, and I/O bus interface into a single DIN-rail-mountable enclosure, eliminating the need for a separate rack and power supply module in many compact deployments. Its distinguishing feature versus the standard S5-95U is the inclusion of a second AS511 interface—the Siemens proprietary programming and diagnostic port—allowing a PG (programming device) and an HMI/SCADA link to be connected simultaneously without cable swapping. User programs are created in STEP 5 (STL/LAD/CSF) and executed deterministically by the onboard processor, with the 6ES5095-8MC03​ capable of addressing up to 32 S5-100U-series I/O modules for digital and analog signal handling.

Physically, the 6ES5095-8MC03​ measures 151 × 154 × 159 mm (15.50 × 15.90 × 15.20 cm per Siemens packaging data) and weighs 1.272 kg. It operates on 24 V DC, carries an IP20 protection rating for cabinet installation, and is specified for 0°C to +60°C ambient—robust enough for typical industrial enclosures. Compliant with EU EMC directives and CE-marked (EAN 4025515063346), the 6ES5095-8MC03​ continues to deliver the ruggedness and long-term stability that earned the SIMATIC S5 platform its legendary reputation across decades of factory automation.

Because Siemens no longer manufactures the 6ES5095-8MC03, the global market relies on professional automation surplus suppliers who overhaul, fully test, and warranty these units. A reputable 6ES5095-8MC03​ delivered today typically comes as “new surplus” or factory-refurbished stock, bench-verified to execute STEP 5 code and communicate over AS511 exactly as the original Siemens unit did—preserving the integrity of legacy control systems that cannot be easily migrated to newer platforms.

Siemens 6ES5095-8MC03 SIMATIC S5-95U Compact Unit with 2nd AS511 Interface – Genuine Siemens Spare Part

 

Technical Specifications

Parameter Value
Product Model 6ES5095-8MC03
Manufacturer Siemens AG
Product Type SIMATIC S5-95U Compact Unit (Integrated CPU + I/O Bus)
Product Family SIMATIC S5 (S5-90U / S5-95U Series)
Interface 2nd AS511 Programming/Communication Port (S5 proprietary)
Programming Language STEP 5 (STL / LAD / CSF)
I/O Expansion Up to 32 S5-100U-series I/O modules
Operating Voltage 24 V DC
Power Consumption Version-dependent (typical S5-95U class)
Mounting Method 35 mm DIN Rail
Protection Rating IP20 (indoor cabinet)
Operating Temperature 0°C to +60°C
Storage Temperature -25°C to +70°C
Dimensions (W×H×D) 151 × 154 × 159 mm (15.50 × 15.90 × 15.20 cm packaged)
Weight 1.272 kg
Communication Protocol AS511 (Siemens S5 programming/diagnostic protocol)
Compliance CE, EU EMC Directive; Non-RoHS (legacy class)
EAN / UPC EAN 4025515063346 / UPC 662643261615
Commodity Code 85371091
Lifecycle Status Discontinued since 01-Oct-2020, “Deleted without replacement”
Country of Origin Germany

 

Main Features and Advantages

Second AS511 interface for parallel engineering and monitoring: The defining advantage of the 6ES5095-8MC03​ over the base S5-95U is its dual AS511 ports. AS511 is Siemens’ classic point-to-point protocol for STEP 5 programming devices, operator panels, and early SCADA gateways. With two ports, the 6ES5095-8MC03​ lets an engineer keep a PG laptop permanently connected for live diagnostics while simultaneously linking an HMI or telemetry gateway—eliminating the disruptive “unplug-replug” cycle during commissioning and troubleshooting. This convenience translates directly into reduced mean-time-to-repair (MTTR) on the factory floor.

All-in-one compact architecture: Unlike modular S5-115U or S5-135U controllers that require a dedicated rack, power supply, and separate CPU card, the 6ES5095-8MC03​ consolidates the processor, memory, and I/O bus driver into a single 1.272 kg block that snaps onto a standard 35 mm DIN rail. This space-saving design makes the 6ES5095-8MC03​ ideal for small control cabinets, machine-side junction boxes, and retrofit projects where panel real estate is at a premium. Despite its compact footprint, it retains the ability to address up to 32 I/O modules—sufficient for the vast majority of discrete manufacturing and skid-mounted process applications.

Proven SIMATIC S5 reliability: The 6ES5095-8MC03​ inherits the legendary durability of the SIMATIC S5 platform, which has been the workhorse of European and global industrial automation since the late 1970s. Engineered for 24 V DC operation, 0–60°C ambient, and IP20 cabinet environments, the 6ES5095-8MC03​ delivers deterministic scan-cycle execution of STEP 5 code with exceptional resistance to electrical noise, vibration, and temperature cycling. Many units in the field have logged 20+ years of continuous duty—a testament to the build quality that modern PLCs struggle to match.

Seamless legacy system compatibility: Because the 6ES5095-8MC03​ uses the identical STEP 5 instruction set, AS511 protocol, and S5-100U I/O bus as its S5-95U siblings, it drops directly into existing programs and hardware topologies without code migration. Plants that standardized on S5-95U decades ago can swap in a 6ES5095-8MC03​ as a hot standby or permanent replacement, preserving thousands of lines of validated ladder logic and avoiding the six-figure cost of a full DCS/PLC platform modernization.

Availability as a professionally refurbished MRO spare: Although Siemens has discontinued the 6ES5095-8MC03, specialized automation surplus suppliers now offer fully overhauled, bench-tested units with warranties of 12 to 24 months—comparable to new-equipment assurance. Every refurbished 6ES5095-8MC03​ undergoes component-level inspection, capacitor reforming where needed, firmware/EPROM verification, and loop-back testing before shipment, ensuring the unit performs identically to the original Siemens factory build.

Siemens 6ES5095-8MC03 SIMATIC S5-95U Compact Unit with 2nd AS511 Interface – Genuine Siemens Spare Part1

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