Siemens 6EP1961-2BA21 SITOP PSE200U: 24 V DC Distribution Protection for S7-1200/1500 & ET 200 Cabinets

Siemens 6EP1961-2BA21 SITOP PSE200U: 24 V DC Distribution Protection for S7-1200/1500 & ET 200 Cabinets

Product Overview

The Siemens 6EP1961-2BA21​ is a SITOP PSE200U 10 A selectivity module, the “selective-fusing” tier in Siemens’ SITOP 24 V DC power-architecture stack. While a SITOP PSU (e.g., PSU100S / PSU6200) generates the 24 V rail and a SITOP REDUNDANCY module enables 1+1 PSU decoupling, the Siemens 6EP1961-2BA21​ sits downstream to partition that rail into four independently protected 10 A branches—each with its own current threshold, tri-color diagnostics, and coordinated disconnect behavior. The design intent is explicit: when a short or stall occurs on one 24 V branch (a valve岛, a remote-ET 200 head, a sensor cluster), only that channel trips; the other three stay alive. This selective-island behavior is what conventional 24 V mini-MCBs and blade fuses struggle to deliver consistently, because their trip curves don’t coordinate well at low voltage and low current. The Siemens 6EP1961-2BA21​ solves that with electronic current monitoring per channel, adjustable 3–10 A thresholds via front pot, and a <0.2 V voltage drop (Vin – ~0.2 V) that keeps efficiency at 99%.

Within the SITOP ecosystem, the Siemens 6EP1961-2BA21​ is typically fed from a 20–40 A SITOP PSU (single or redundant) and distributes forward to PLC I/O slices, HMIs, safety modules, valve terminals, and field sensors. At 72 mm wide (one S7-style “double-width” DIN slice), 0.22 kg, IP20, and –25 to +60 °C rated, the Siemens 6EP1961-2BA21​ tucks neatly beside the PSU on the same rail. It carries UL 2367 / UL 508, CE, UKCA, EAC, and marine (ABS/DNV) approvals, so it clears both industrial-panel and offshore/marine BOM checks without separate paperwork. For panel builders standardizing on Siemens S7-1200/1500 cells, the Siemens 6EP1961-2BA21​ is the default selective-distribution module when four 10 A branches cover the I/O-tree split.

Siemens 6EP1961-2BA21 SITOP PSE200U: 24 V DC Distribution Protection for S7-1200/1500 & ET 200 Cabinets

 

Technical Specifications

Parameter Value
Product Model 6EP1961-2BA21
Manufacturer Siemens
Product Type SITOP PSE200U 10 A Selectivity Module (4-Channel)
Input Voltage 24 V DC (range 22–30 V DC)
Input Current 40 A (max, at 24 V DC)
Number of Output Channels 4
Output per Channel 24 V DC, up to 10 A (≤60 °C)
Output Voltage Formula Vin – approx. 0.2 V
Adjustable Current Threshold 3–10 A per channel (potentiometer)
Efficiency ~99 %
Power Dissipation (rated) ~10 W
Overload Capacity (input) 35 V (momentary)
Channel Turn-On Simultaneous or staggered via DIP (25 ms / 100 ms delay options)
Tripping Behavior – Overcurrent shutdown: 1.0–1.5 × setting, ~5 s → off – Current limit: 1.5 × setting, ~100 ms – Immediate disconnect: Iout > setting & Vin < 15 V
Diagnostics per Channel Tri-color LED (green = on, yellow = manually off, red = overcurrent off)
Signaling Common signaling contact (changeover, 0.1 A / 24 V DC)
Electrical Connection Screw terminals (0.5–16 mm² input +24 V; 0.5–4 mm² others)
Dimensions (W×H×D) 72 × 80 × 72 mm
Mounting DIN rail (TS 35), mounting height 180 mm
Spacing Required 50 mm top/bottom, 0 mm sides
Protection Rating IP20
Operating Temp –25 °C to +60 °C (natural convection)
Certifications CE, UKCA, UL 2367, UL 508, EAC, CB, ABS, DNV
Weight 0.22 kg
Origin Austria (typical Siemens Amberg/AT production)

 

Main Features and Advantages

Selective-island protection: The core value of the Siemens 6EP1961-2BA21​ is that a fault on channel 3 doesn’t drag channels 1/2/4 down with it. In a typical S7-1500 cabinet where a single 20 A PSU feeds CPU, ET 200SP slices, PROFINET switches, and a valve terminal bank, a shorted solenoid on the valve branch would—without selectivity—either blow the PSU’s own overload or nuisance-trip a shared MCB, killing CPU and PROFINET in the process. The Siemens 6EP1961-2BA21​ partitions those loads across four 10 A channels so the valve short only kills the valve branch; CPU and network stay up, and the HMI can still log the fault because its 24 V feed is on a different channel of the same Siemens 6EP1961-2BA21.

Adjustable 3–10 A threshold per channel: Every channel on the Siemens 6EP1961-2BA21​ has its own front potentiometer. This matters because “10 A channel” doesn’t mean you want it fused at 10 A—a valve island with 8 × 0.7 A solenoids peaks around 5.6 A steady but can inrush higher on simultaneous shift; a sensor cluster with 30 × M12 prox devices maybe only draws 1.8 A total. Setting the Siemens 6EP1961-2BA21​ channel pot to ~6 A for the valve island and ~3 A for the sensor cluster means a stalled solenoid trips in seconds, not instantly (the module does 1.0–1.5 × setting ≈ 5 s shutdown, 1.5 × setting ≈ 100 ms current limit), while a dead-short still gets the fast-limit. This dual-slope behavior is what “selectivity” actually means in 24 V DC distribution.

Tri-color LED per channel: Each of the four channels on the Siemens 6EP1961-2BA21​ carries a three-state LED—green = output enabled, yellow = manually disabled (via remote-reset terminal or power-cycle logic), red = tripped by overcurrent. During a night-shift fault walkdown, a maintainer sees red on Ch2, knows exactly which branch to hunt, and doesn’t have to guess which of four blade fuses blew. That diagnostic clarity is why the Siemens 6EP1961-2BA21​ displaces traditional fuse-holder strips in Siemens-native panels.

Common signaling contact + DIP staggered start: The Siemens 6EP1961-2BA21​ offers a floating changeover contact (0.1 A / 24 V DC) that closes/pulls on any channel fault—wire it to a spare S7 DI and the HMI can show “24 V Branch Fault – Check PSE200U” without per-channel wiring. The DIP switch on the Siemens 6EP1961-2BA21​ also selects how channels come up after 24 V restore: simultaneous, or staggered 25 ms / 100 ms delays. Staggered matters on big capacitor-input loads (long sensor homeruns, multiple switching regulators downstream)—simultaneous turn-on can create a cumulative inrush spike that falsely trips the Siemens 6EP1961-2BA21​ thresholds or stresses the upstream PSU. Dialing “staggered” on the Siemens 6EP1961-2BA21​ spreads that inrush across 100 ms.

Ultra-low drop, fanless, compact: Vin – 0.2 V at full load means the Siemens 6EP1961-2BA21​ burns only ~10 W dissipation for a 4×10 A = 40 A throughput—99% efficient. No fan, no heatsink fins protruding, 72 mm wide, 0.22 kg. In a dense S7-1500 or S7-1200 panel where DIN real estate is fought over between PSU, breaker, PSE200U, BUFFER, REDUNDANCY, ET 200, and the CPU itself, the Siemens 6EP1961-2BA21​ doesn’t punish the layout.

Certification breadth: UL 2367 (the 24 V DC control-circuit breaker standard) and UL 508, plus ABS/DNV marine, mean the Siemens 6EP1961-2BA21​ clears both NFPA 79 machine panels and offshore skid BOMs. Panel builders doing multi-market machines (EU + NA + SEA) can standardize on the Siemens 6EP1961-2BA21​ and not carry regional variants.

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