Siemens 6EP1931-2DC42 95% Efficiency 24 V DC UPS Module, 22–29 V Input, 6.3 A Peak, cULus/ABS/DNV

Siemens 6EP1931-2DC42 95% Efficiency 24 V DC UPS Module, 22–29 V Input, 6.3 A Peak, cULus/ABS/DNV

Product Overview

The 6EP1931-2DC42​ is a Siemens SITOP DC-UPS module rated 24 V DC / 6 A (144 W), positioned in the SITOP UPS2500 family as the 6-ampere variant with USB interface. It does not​ convert AC mains to DC—instead it sits downstream of a 24 V DC PSU​ (such as a SITOP 6EP133x or any 24 V DC source delivering 22–29 V DC) and inserts a buffered bridge between that PSU and the critical 24 V DC load. When the upstream PSU loses input mains and its 24 V output sags toward the adjustable buffer threshold (preset 22.5 V, adjustable 22–25.5 V in 0.5 V steps), the 6EP1931-2DC42​ instantly switches to battery-backed mode, holding 24 V DC at the load while the connected SITOP BAT2500 battery module discharges. This architecture is purpose-built for controlled shutdown of Industrial PCs (SIMATIC IPC, Beckhoff, Advantech, etc.), safe state-write of S7-1200/1500 PLC retain variables, HMI data commit, and SCADA RTU ride-through during brief mains interruptions—seconds to minutes depending on BAT2500 capacity and load current.

The 6EP1931-2DC42​ distinguishes itself from the older -2DC31 sibling by carrying a USB 2.0 Full-Speed interface​ (12 Mbit/s, self-powered from the UPS, shielded cable ≤ 5 m) alongside the traditional floating relay contacts. Over USB the module streams 5-character status strings every ~75 ms and accepts the “R” (Remote Timerstart) and “S” (Shutdown Timerstart) ASCII commands from a host PC—so a SIMATIC IPC running WinAC or Linux can send an “R” at the beginning of OS shutdown, and the 6EP1931-2DC42​ begins its DIP-switch-programmed buffer timer; when the timer expires the module cleanly removes 24 V DC output, forcing the IPC to power off with file systems already synced. A second “S” command puts the module into latched shutdown (red LED Alarm lit) until 24 V DC input is removed ≥ 1 s—useful for outage-automation flows.

Physically the 6EP1931-2DC42​ shares the SITOP modular 50 mm width, 125 mm height, 125 mm depth envelope, snaps onto 35 mm DIN rail (EN 60715), requires 50 mm top/bottom convection gap but zero side clearance​ to neighbors, and uses screw terminals throughout (2× for 24 V DC IN, 4× for 24 V DC OUT, 2× for battery module, 10× for control/status circuits). Approvals span CE, cULus (UL 508, CSA C22.2 No. 107.1, File E197259), EAC, ABS, and DNV GL, positioning the 6EP1931-2DC42​ for both factory-floor IPC cabinets and marine/offshore auxiliary panels.

Siemens 6EP1931-2DC42 95% Efficiency 24 V DC UPS Module, 22–29 V Input, 6.3 A Peak, cULus/ABS/DNV

 

Technical Specifications

Parameter Value
Product Model 6EP1931-2DC42
Manufacturer Siemens
Product Type SITOP DC-UPS Module, 24 V DC / 6 A, with USB Interface
Input Voltage Range 22 … 29 V DC
Input Current 6 A rated @ 24 V + ≈0.6 A when battery empty
Output Voltage 24 V DC (normal), 19 … 28.5 V DC (buffering)
Output Current 6 A continuous, 6.3 A peak
Rated Power 144 W
Buffer Threshold Preset 22.5 V, adjustable 22 … 25.5 V in 0.5 V steps
Startup Delay ≈ 1 s
Voltage Rise Time (output) ≈ 60 ms
Charging Current 0.2 A / 0.4 A selectable (factory 0.4 A)
Efficiency ≈ 95 % (mains mode), ≈ 94.5 % (battery mode)
Interface USB 2.0 Full-Speed (12 Mbit/s, self-powered), +5 V from UPS
Status Contacts 3× floating relay: “Bat/OK”, “Alarm/Bat”, “Bat >85 %” (DC 60 V/1 A or AC 30 V/1 A)
Protection Class Class III (no galvanic isolation in/out), IP20
Operating Temperature –25 … +60 °C (natural convection)
Dimensions (W×H×D) 50 × 125 × 125 mm
Weight ≈ 0.45 kg
Approvals CE, cULus, EAC, ABS, DNV GL
MTBF @ 40 °C 904,159 h

 

Main Features and Advantages

USB-enabled remote control for IPC graceful shutdown.​ The headline feature of the 6EP1931-2DC42​ versus the serial-only -2DC31 is the USB 2.0 Full-Speed port that enumerates as an FTDI device (VID_0403 & PID_E0E0, FTD2XX driver). A SIMATIC IPC or any Windows/Linux host can open the COM-style handle and send “R” (Remote Timerstart) when the OS begins shutdown—the 6EP1931-2DC42​ arms its DIP-switch timer (Sw-2 through Sw-7 on the lower DIP bank) and, when the timer expires, kills the 24 V DC output so the IPC powers off with file systems already synced. An “S” (Shutdown) command does the same but latches the module off (red Alarm LED on) until the 24 V DC input is interrupted ≥ 1 s—this is the pattern Siemens documents for automated restart cycles where the UPS forces a clean power-off then waits for mains return. The USB also streams 5-character status strings every ~75 ms (±20 %), letting a custom daemon parse “DC_OK”, “BAT”, “BA>85”, “BUFRD”, “ALARM” states without polling relays.

Three floating relay contacts for panel-level alarming.​ Even without USB, the 6EP1931-2DC42​ gives three independently useful dry contacts: “Bat/OK” (NO side closes when input > buffer threshold, i.e., PSU healthy), “Alarm/Bat” (alarm: buffer standby missing, or battery replacement required—red LED flashing ~0.25 Hz when battery EOL detected), and “Bat >85 %” (NO closes when battery charge > 85 % of remaining capacity). These land on a DI card or annunciator panel so the control room knows “UPS is healthy / buffering / battery dead” without opening the cabinet. For marine and offshore panels with ABS/DNV GL oversight, this relay visibility is often contractually required for UPS surveillance.

Adjustable buffer threshold and charge current.​ The 6EP1931-2DC42​ lets the engineer tune the voltage at which buffer kicks in: preset 22.5 V, but adjustable 22–25.5 V in 0.5 V steps via DIP or the USB config tool. On panels where the upstream SITOP PSU is adjusted to 28.8 V (cable-drop compensation) and the 24 V rail sees mild sag under load, raising the buffer threshold to 24.0 V or 24.5 V prevents nuisance buffer entries during normal load swings. The battery charge current is switchable 0.2 A / 0.4 A—0.4 A factory default for faster recovery on larger BAT2500 units, 0.2 A for smaller or longer-life preference. Both adjustments are tool-free on the DIP bank.

High efficiency and low loss in a compact DIN footprint.​ At 95 % efficiency in normal pass-through mode and 94.5 % on battery, the 6EP1931-2DC42​ wastes only ~7 W at full 6 A load, rising to ~8 W on battery. That keeps the 50 mm-wide module cool enough for zero side clearance—it can sit flush against a SITOP PSU, an S7-1500 CPU, or a PSE202U redundancy module without thermal derating, provided top/bottom 50 mm convection gaps are observed. At 0.45 kg the module is light enough that DIN-clip retention isn’t an issue even in vibration-prone machine-mount panels.

Battery-agnostic at the module level, ecosystem-locked at the system level.​ The 6EP1931-2DC42​ itself has no internal cells; it expects a SITOP BAT2500 battery module (2.5 Ah / 7 Ah / 14 Ah sealed lead-acid, maintenance-free, 3–5 year service life) hung on its 24 V battery screw terminals. The module handles charging profile, deep-discharge cut-off, and >85 % / <85 % capacity reporting back to the LED and relay set. This separation means a failed battery is a 2-minute BAT2500 swap, not a UPS-module RMA—important for plants that want spares granularity.

Ruggedized approvals for IPC duty anywhere.​ Between cULus (UL 508 file E197259), ABS, and DNV GL, the 6EP1931-2DC42​ lands on panels that leave the clean factory floor—marine IPC cabinets on tugboats and OSVs, offshore skid PLC/RTU auxiliaries, water-treatment SCADA huts with unreliable mains, and food-line IPC nodes where a mains blip costs a batch. The –25 °C cold-start rating also matters for outdoor telecom/infrastructure IPC enclosures in northern climates.

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