Emerson VE4060C1 8-Wide CHARM I/O Carrier for DeltaV Electronic Marshalling

Emerson VE4060C1 8-Wide CHARM I/O Carrier for DeltaV Electronic Marshalling

The Emerson VE4060C1​ is an 8-Wide CHARM I/O Carrier, serving as the central mechanical and electrical backbone of the DeltaV Electronic Marshalling architecture developed by Emerson Process Management. Rather than containing signal-termination electronics itself, the Emerson VE4060C1​ hosts a redundant pair of CHARM I/O Cards (CIOC) and interconnects them with up to eight CHARM Baseplates mounted on the same vertical DIN rail, each carrying twelve individually characterized CHARM modules—delivering a theoretical maximum of 96 independently configurable field-signal channels per node.

Through its integrated backplane, the Emerson VE4060C1​ distributes redundant 24 V DC field power, 6.3 V DC CHARM power, and the redundant RS-485 communication bus that links every baseplate to the CIOC pair. The redundant Ethernet I/O modules (IOPs) on the carrier connect the node to as many as four DeltaV controllers—SX, SD Plus, MD Plus, MQ, MX, or PK—over 10/100BASE-TX copper or 100BASE-FX fiber media.

The “C1” suffix distinguishes this carrier from the VE4060C0 variant by the inclusion of a carrier extension cable, providing layout flexibility in cabinets where DIN-rail space or maintenance access is constrained. As part of the wider CHARMs ecosystem, the Emerson VE4060C1​ enables the core Electronic Marshalling value proposition: field wiring can be landed in any order on the baseplates without regard to signal type, because characterization is defined later by simply inserting the appropriate CHARM—analog input, analog output, discrete input, discrete output, RTD, thermocouple, or power—which the DeltaV configuration database auto-senses and assigns to any supported controller with a single drag-and-drop action.

Emerson VE4060C1 8-Wide CHARM I/O Carrier for DeltaV Electronic Marshalling

 

Technical Specifications

Parameter Name Parameter Value
Product Model VE4060C1
Manufacturer Emerson (DeltaV Distributed Control System)
Product Type 8-Wide CHARM I/O Carrier (Backplane Assembly)
Product Family DeltaV Electronic Marshalling / CHARMs
Baseplate Ports 8 per carrier
CHARMs per Baseplate 12
Maximum Channel Capacity 96 channels (8 × 12)
CIOC Capacity 2 (redundant primary/standby pair)
Input Power (Redundant) +24 V DC ±10% at 12 A maximum
CIOC Power Consumption 0.28 A per redundant CIOC node; 0.32 A per redundant CIOC2 node
Ethernet Communication Redundant 10/100BASE-TX (RJ45, 100 m) or 100BASE-FX fiber (MTRJ, 2 km multimode)
I/O Update Rates 50 ms, 100 ms, 250 ms, 500 ms
Controllers per CIOC 4 (up to 8 for PK controller in v15.FP3 and later)
CIOCs per Controller 16 (up to 32 for PK controller)
Addressing One Address Plug per baseplate (1 through 8)
Mounting DIN rail latch to vertical T-type rail
Extension Cable Included (C1 variant)
Operating Temperature −40 °C to +70 °C
Storage Temperature −40 °C to +85 °C
Relative Humidity 5% to 95% non-condensing
Protection Rating IP20
Airborne Contaminants ISA-S71.04-1985 Class G3 (harsh), conformal coated
Shock / Vibration 10 g half-sine 11 ms; 1 mm peak-to-peak (5–13.2 Hz), 0.7 g (13.2–150 Hz)
Hazardous Area Rating Class I, Div 2 / Zone 2, Groups A/B/C/D
Also Listed As KJ410X1-BA1, 12P1870X012

 

Main Features and Advantages

Late-Binding I/O Architecture

The Emerson VE4060C1​ embodies the Electronic Marshalling philosophy: physical wiring is decoupled from signal type definition. In conventional DeltaV I/O, the card type determines the signal (AI, AO, DI, DO), and the terminal block is wired accordingly. With the VE4060C1​ and CHARMs, field wiring lands on a universal terminal block first, and the signal type is “characterized” only when the specific CHARM module is inserted. This allows construction and wiring to proceed in parallel with engineering, compressing project schedules and reducing rework when late changes occur.

Redundancy at Every Layer

The Emerson VE4060C1​ supports redundant CIOCs (one active, one standby), redundant 24 VDC power feeds, and redundant Ethernet connections to the DeltaV controllers. No single point of failure within the carrier’s scope—power, network, or I/O card—will cause loss of signal. The CIOC monitors both 24V inputs and internal temperature, raising a proactive alarm on the first path to drift, so the system never operates silently in a degraded non-redundant state.

Hot-Swap Maintainability

CHARM modules and CIOCs on the Emerson VE4060C1​ support online replacement. A failed CHARM can be pulled and replaced without shutting down the process; the controller automatically re-identifies the new module and restores the channel. This reduces mean time to repair for I/O faults from hours—requiring loop isolation and cabinet work—to minutes, dramatically improving plant availability.

Carrier Extension Cable (C1 Variant)

The defining difference between the C1 and C0 variants is the included extension cable. This allows the carrier body and the bay/connector footprint to be positioned independently, making the VE4060C1​ the right choice for tight enclosures, remote field cabinets, or installations where maintenance access is constrained. Route and dress the extension cable before final fasteners—repositioning later means re-opening bay terminations.

Hazardous Location Ready

Rated for Class I, Division 2 / Zone 2, Groups A/B/C/D, and conformal-coated to ISA-S71.04 G3 harsh-environment standards, the ​ is equally at home in central marshalling cabinets and field-mounted junction boxes across refining, petrochemical, power generation, LNG, mining, and offshore production facilities. Its −40 °C to +70 °C operating envelope ensures reliable performance in extreme climates.

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