Allen-Bradley 1606-XLE80E Compact Power Supply for Space-Limited Enclosures

Allen-Bradley 1606-XLE80E Compact Power Supply for Space-Limited Enclosures

The Allen-Bradley 1606-XLE80E​ is a compact 80-watt switched-mode power supply designed for reliable 24 VDC power delivery in industrial control panels. Manufactured by Rockwell Automation under the Allen-Bradley brand, it converts a 100–240 VAC single-phase input into a regulated 24 VDC output, providing power for PLCs, I/O modules, HMIs, contactors, relays, sensors, and other automation components.

As a member of the Bulletin 1606-XLE family, the 1606-XLE80E​ is engineered for space-constrained cabinets where efficient power conversion and straightforward installation are priorities. Its slim DIN rail form factor reduces enclosure footprint while delivering stable output performance. The power supply is suitable for machine builders, panel builders, and end users who require a dependable 24 VDC source without the added size and features of higher-power or redundant systems.

The unit delivers a rated output of 24 VDC at 3.3 A, corresponding to its 80 W nominal rating. It is designed to start reliably even when capacitive loads are present and can support a 150% peak load for a short time, helping manage inrush demands from connected devices. This makes the 1606-XLE80E​ well suited to applications where startup current or intermittent load peaks may exceed the steady-state requirement.

Efficiency is another key consideration. The Allen-Bradley 1606-XLE80E​ is designed for high conversion efficiency and low no-load power consumption, which helps reduce energy use and cabinet heat generation. Its compact housing, screw terminals, and front-panel status indication support fast installation and basic operational diagnostics.

Although newer power supply options are available, the 1606-XLE80E​ remains a practical choice for maintaining existing control systems and building cost-effective automation panels. Verified replacement units help ensure consistent output performance and mechanical compatibility with established Bulletin 1606 installations.

Allen-Bradley 1606-XLE80E Compact Power Supply for Space-Limited Enclosures

 

Technical Specifications

Parameter Name Parameter Value
Product Model 1606-XLE80E​
Manufacturer Rockwell Automation / Allen-Bradley
Product Type Switched-Mode Power Supply
Bulletin 1606-XLE
Rated Output Power 80 W
Output Voltage 24 VDC
Rated Output Current 3.3 A
Input Voltage 100–240 VAC
Input Frequency 50/60 Hz
AC Input Current 1.1 A at 100 VAC
Power Factor 0.97 at 100 VAC
Inrush Current Limiting Integrated
Efficiency 88% typical
Rated Peak Load 120 W for 2 seconds (150% of rated power)
Adjustment Range 24–28 VDC
Output Ripple 60 mV P-P
DC OK Indication Green LED
Power Dissipation 11 W
Mounting DIN rail
Operating Temperature -25…+70 °C
Dimensions (H × W × D) 123 × 40 × 123 mm
Weight 430 g
Certifications cULus, CE, EX, FM, GL, ABS, GOST_R, C-Tick, SEMI F47

 

Main Features and Advantages

The compact design of the Allen-Bradley 1606-XLE80E​ is one of its primary advantages. With a width of only 40 mm, the power supply minimizes DIN rail space requirements while still delivering 80 W of regulated 24 VDC power. This makes it particularly useful in compact enclosures, small machines, and control panels where space is limited.

Stable output and load-handling capability support reliable automation operation. The 1606-XLE80E​ provides a regulated 24 VDC output at 3.3 A and can deliver 120 W for up to two seconds during startup or transient load conditions. This helps accommodate inrush current from capacitive loads, contactor coils, and other connected devices without immediately tripping the power supply.

High efficiency reduces both operating cost and heat generation. The unit achieves approximately 88% efficiency and includes integrated inrush current limiting. The Allen-Bradley 1606-XLE80E​ also features low no-load power consumption, which can be beneficial in applications with frequent standby periods or where energy efficiency is a design objective.

Installation and commissioning are straightforward. The power supply mounts directly on a standard DIN rail and uses screw terminals for input and output wiring. Output voltage can be adjusted from 24 to 28 VDC to compensate for voltage drop across long cable runs. A front-panel green LED provides a basic DC OK status indication, helping maintenance personnel confirm that the unit is operating normally.

The 1606-XLE80E​ is built for industrial operating conditions. Its wide input voltage range supports global use, while its operating temperature range accommodates many control cabinet environments. The product also carries multiple certifications, including cULus, CE, and compliance with SEMI F47 voltage sag immunity requirements, broadening its suitability for international and semiconductor-industry applications.

 

Application Field

The Allen-Bradley 1606-XLE80E​ is commonly used in industrial control panels where a stable 24 VDC power source is required for automation equipment. It is suitable for powering Programmable Logic Controllers, distributed I/O systems, operator interface terminals, contactors, relays, sensors, and other control components. Its compact size and dependable output make it a practical choice for both new panel designs and existing system maintenance.

In machine automation, the power supply supports packaging machines, material handling systems, assembly equipment, and specialty machinery. The ​ can provide the control voltage required for sensors, actuators, and interface devices while occupying minimal space in the enclosure. Its peak-load capability helps accommodate the temporary inrush current often associated with contactor coils and capacitive loads during machine startup.

For panel builders and system integrators, the ​ offers a cost-effective and standardized power solution. Its DIN rail mounting, screw terminal connections, and global input voltage range simplify panel layout and international deployment. The power supply can also serve as a straightforward replacement in existing Bulletin 1606 installations where mechanical compatibility and output characteristics are important.

The unit is also suitable for industrial environments that require dependable power in moderate load applications. Its efficiency, diagnostics, and certifications make it appropriate for manufacturing, process skids, building automation, and other installations where continuous control voltage is needed. In semiconductor and other regulated environments, the ​ may be selected where its certification profile and voltage sag immunity characteristics align with application requirements.

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