ABB 35AE92A ER0002081060005 Rechargeable Battery​ – 12V 7.2Ah Sealed Lead-Acid Backup Battery for Advant OCS & S800 I/O

ABB 35AE92A ER0002081060005 Rechargeable Battery​ – 12V 7.2Ah Sealed Lead-Acid Backup Battery for Advant OCS & S800 I/O

Product Overview

The 35AE92A ER0002081060005​ is a dedicated industrial rechargeable backup battery developed by ABB to protect critical memory and real-time clock data inside DCS and PLC controllers during power interruptions. As a specialized data-buffer battery rather than a general-purpose power source, the 35AE92A ER0002081060005​ is engineered to deliver stable 12 V DC output at 7.2 Ah capacity, making it perfectly matched to the floating-charge circuits of ABB Advant OCS, MasterPiece 200, S800 I/O, and related control platforms. Its primary mission is to keep CPU RAM, program logic, process parameters, and the system clock alive the moment the main supply disappears, eliminating the catastrophic “Memory Lost” errors that can halt an entire production line.

Built on sealed lead-acid (SLA) chemistry with valve-regulated construction, the 35AE92A ER0002081060005​ is a maintenance-free component that requires no water replenishment or acid handling throughout its service life. The battery operates reliably across a wide industrial temperature range of -20°C to +60°C, and its typical cycle life reaches approximately 1000 charge/discharge cycles at 80% depth of discharge. With Faston blade terminals for quick insertion and removal, the 35AE92A ER0002081060005​ is purpose-designed for control-cabinet installation where space is constrained and reliability is non-negotiable.

Because the MP200 and AC31 platforms are now legacy systems, the 35AE92A ER0002081060005​ has become a high-value preventative-maintenance spare part. ABB’s original manufacturing of this article has been discontinued, and the market is primarily served through original surplus and carefully inspected stock. For automation engineers responsible for aging yet mission-critical ABB installations in power generation, petrochemical, and continuous-process industries, stocking the 35AE92A ER0002081060005​ as a scheduled-replacement item every 3 to 5 years is one of the most cost-effective insurance measures available. Given the known variation in historical label data for this part number, it is strongly recommended to physically verify the voltage, capacity, and terminal type of the existing battery before procurement to guarantee full compatibility.

ABB 35AE92A ER0002081060005 Rechargeable Battery​ – 12V 7.2Ah Sealed Lead-Acid Backup Battery for Advant OCS & S800 I/O

 

Technical Specifications

Parameter Value
Product Model 35AE92A​ (Order No. ER0002081060005)
Manufacturer ABB
Product Type Rechargeable Sealed Lead-Acid (SLA) Backup Battery
Series / Platform Advant OCS, MasterPiece 200 (MP200), S800 I/O, AC31
Nominal Voltage 12 V DC
Nominal Capacity 7.2 Ah (C20 rate, at 25°C)
Battery Chemistry Sealed Lead-Acid, Valve-Regulated (VRLA)
Float Charging Voltage 13.6 – 13.8 V DC
Equalizing Charging Voltage 14.4 – 14.8 V DC
Maximum Charging Current ≤ 0.7 A (0.1C)
Continuous Discharge Rate 0.25C (1.75 A)
Cycle Life ≥ 500 cycles (typical 1000 cycles @ 80% DOD)
Self-Discharge Rate ≤ 3% / month at 25°C
Internal Resistance ≤ 50 mΩ (fully charged)
Operating Temperature -20°C to +60°C
Storage Temperature -30°C to +60°C
Relative Humidity 5% – 95% RH (non-condensing)
Terminal Type Faston blade / screw terminal
Enclosure / Housing ABS plastic, sealed valve-regulated
Protection Class IP20 (for installation inside cabinet)
Dimensions (L×W×H) 120 mm × 75 mm × 40 mm
Weight Approx. 0.45 – 0.5 kg
Mounting Method Vertical / horizontal in battery compartment or on bracket
Safety Standards IEC 62133, UL 1642
Lifecycle Status Discontinued by ABB – available as original surplus spare

 

Main Features and Advantages

The defining value of the 35AE92A ER0002081060005​ lies in its laser-focused purpose: protecting volatile controller memory and the real-time clock during power loss. Unlike general-purpose batteries, this unit is electrically matched to ABB’s controller floating-charge architecture, delivering a steady 12 V output that keeps RAM contents, control logic, setpoints, and time stamps fully intact through outages lasting from minutes to several hours depending on system load. This single capability eliminates costly program reloading, clock re-synchronization, and production restart sequences.

Maintenance-free sealed construction is a second major advantage of the 35AE92A ER0002081060005. The valve-regulated lead-acid design is completely sealed, leak-proof, and requires zero electrolyte maintenance throughout its operational life. Technicians can install the 35AE92A ER0002081060005​ and effectively forget about it until the next planned replacement cycle, reducing the total cost of ownership for aging DCS assets.

Wide-temperature resilience makes the 35AE92A ER0002081060005​ well-suited to harsh industrial environments. With a validated operating range of -20°C to +60°C and storage tolerance down to -30°C, the battery delivers dependable performance in both cold outdoor installations and heat-intensive process areas. Its self-discharge rate of ≤ 3% per month at 25°C ensures the 35AE92A ER0002081060005​ retains charge readiness even during seasonal plant idle periods.

Long service life and predictable aging give maintenance planners confidence. The ​ delivers a minimum of 500 full cycles and typically reaches 1000 cycles at 80% depth of discharge, translating into a practical field life of 3 to 5 years under floating charge. This predictability enables proactive replacement scheduling during planned shutdowns, preventing unexpected “Memory Lost” failures that strike at the worst possible moment.

Faston terminal design simplifies field replacement of the . The blade-style connectors allow rapid swap-out without special tooling, minimizing panel-open time. For legacy MP200 and Advant OCS systems where the original battery is no longer manufactured by ABB, the ​ represents a critical link in extending the useful life of control systems that the plant cannot yet justify replacing.

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