Technical Specifications
| Parameter Name | Value |
|---|---|
| Product Model | KUKA 00-128-456 |
| Manufacturer | KUKA Roboter GmbH |
| Product Type | KVGA 2.0 Graphics Interface Board / Display Adapter |
| Compatibility | KUKA KRC2 ed05 Robot Controllers |
| Bus Interface | 32-bit PCI (33 MHz, 5V DC backplane power) |
| Video Output | D-Sub 15-pin VGA Female Connector (Analog RGB) |
| Maximum Resolution | 1280 x 1024 (SXGA) @ 60 Hz |
| Color Depth | 24-bit True Color |
| KVGA Standard | KVGA 2.0 Graphics Protocol |
| Number of Ports | Dual Port Configuration |
| Power Supply | 5V DC from PCI bus (no external power needed) |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -20°C to +60°C |
| Relative Humidity | ≤ 95% (non-condensing) |
| Maximum Altitude | 2000 meters (6562 ft) |
| Physical Dimensions | Approx. 107 mm × 174 mm (standard PCI form factor) |
| Weight | 0.12 kg to 0.23 kg (depending on configuration) |
Main Features and Advantages
KRC2-Specific Compatibility: The KUKA 00-128-456 is purpose-built for the KRC2 ed05 controller architecture, with custom firmware that ensures immediate recognition and stable operation within the KUKA robotic environment. Unlike standard commercial graphics cards that may require driver modifications, the KUKA 00-128-456 functions as a plug-and-play component, allowing maintenance teams to quickly restore display functionality without complex software configuration . This targeted compatibility makes the KUKA 00-128-456 the definitive solution for KRC2 ed05 systems.
Robust Industrial Design: Engineered for the rigors of factory floor environments, the KUKA 00-128-456 operates reliably across a 0°C to +55°C temperature range and maintains performance in high-humidity conditions up to 95% relative humidity (non-condensing) . The board’s standard PCI form factor and lightweight construction ensure it withstands vibration and thermal cycling common in automotive manufacturing and heavy industrial settings.
High-Quality Visual Output: The KUKA 00-128-456 delivers clear, stable SXGA resolution up to 1280×1024 at 60Hz, providing operators with sharp HMI displays and detailed program visualization. This visual clarity enhances programming accuracy, reduces operator errors, and improves the overall user experience during teach pendant operations and offline programming tasks . The board’s 24-bit true color capability ensures precise representation of status indicators and graphical elements essential for efficient robot control.
Simplified Troubleshooting and Maintenance: When a KRC2 controller experiences video signal loss, the KUKA 00-128-456 is frequently the root cause . The board’s modular design allows for quick replacement, minimizing downtime in critical production scenarios. Its distinct identification as a KVGA 2.0 interface board enables technicians to quickly isolate display issues from other controller faults, expediting the diagnostic process and reducing mean time to repair .
Reliable Long-Term Performance: With its PCI-based architecture drawing 5V power directly from the backplane, the KUKA 00-128-456 eliminates external power supply connections that could introduce points of failure. The board’s solid-state design includes high-quality components with MTBF ratings suitable for continuous industrial operation, making it a reliable choice for facilities that require uninterrupted robotic cell availability.
Application Fields
The KUKA 00-128-456 is predominantly deployed in facilities operating KUKA KRC2 ed05-controlled robotic systems across the automotive, metalworking, and heavy equipment manufacturing sectors. In automotive body shops, the KUKA 00-128-456 provides the critical HMI interface for multi-robot welding cells, enabling operators to monitor program execution, adjust weld parameters, and respond to fault conditions in real-time. The board’s stable video output is essential for maintaining productivity in high-volume production environments where even brief display interruptions can lead to costly line stoppages .
In foundry and casting operations, the KUKA 00-128-456 serves as the visual gateway to robots handling high-temperature materials and performing heavy-duty tasks. The board’s robust environmental specifications ensure reliable operation despite the elevated temperatures, dust, and vibration present in these demanding applications. For maintenance technicians, having access to the KUKA 00-128-456 as a spare component is critical to rapidly restoring full system functionality when the primary display interface fails .
The KUKA 00-128-456 also finds application in secondary processes including robotic palletizing, machine tending, and assembly operations where KRC2 ed05 controllers remain operational. Facilities that have extended the service life of their KUKA robots often maintain an inventory of KUKA 00-128-456 boards to ensure long-term system support, particularly as OEM availability for legacy KRC2 components diminishes. For system integrators undertaking partial upgrades or retrofits of older robotic workcells, the KUKA 00-128-456 remains the recommended display interface solution to maintain compatibility with existing KRC2 controller infrastructure.
