MCP-1004
MCP-1004 Industrial-grade Multi-channel Signal Conditioning Module
Product Description
The MCP-1004 is a versatile multi-channel signal conditioning module designed to process and convert analog signals from industrial sensors (such as thermocouples, RTDs, and pressure transducers) into standardized outputs compatible with PLCs, DCS, and data acquisition systems. It performs critical functions including signal amplification, filtering, linearization, and isolation, ensuring accurate and reliable transmission of weak or noisy sensor signals in harsh industrial environments. This module is widely used in process industries such as oil and gas, chemical processing, and power generation, where precise measurement of temperature, pressure, flow, and level is essential for process control and safety.
In a natural gas processing plant, the MCP-1004 module conditions 4 channels of thermocouple signals (type K) from a distillation column, converting them into 4-20mA outputs with a measurement accuracy of ±0.2°C. This enables tight control of column temperatures, reducing energy consumption by 12% compared to unconditioned signals. In a wastewater treatment facility, it processes 4-20mA signals from pressure transducers in sludge pipelines, filtering out pump-induced noise and providing stable inputs to the PLC, which improves chemical dosing accuracy by 15% and reduces chemical costs.
Housed in a rugged metal enclosure with an IP20 protection rating, the module resists dust and mechanical stress in industrial settings. It operates stably within a temperature range of -20°C to 70°C and a relative humidity of 5%-95% (non-condensing), with a Mean Time Between Failures (MTBF) of ≥100,000 hours. It supports DIN rail mounting for easy integration into control cabinets, minimizing installation complexity.
