810-800081-018
The 810-800081-018 is a high – performance industrial data acquisition and control module, designed to meet the demanding requirements of industrial automation, process control, and monitoring systems. It serves as a key component for integrating various industrial sensors, actuators, and control units, enabling real – time data collection, precise control, and seamless communication within complex industrial environments.
2.2 Core Functions & Working Mechanisms
- Data Acquisition: The module is equipped with a comprehensive set of input channels, including 16 analog input channels and 32 digital input channels. The analog inputs support standard industrial signals like 4 – 20mA, 0 – 10V, and ±10V, and utilize a 24 – bit high – precision analog – to – digital converter (ADC) to achieve an accuracy of ±0.01%. This allows for precise monitoring of physical quantities such as temperature, pressure, and flow rate. The digital inputs can quickly detect binary status signals from proximity sensors, limit switches, etc., with a response time of less than 0.1 milliseconds, ensuring real – time monitoring of device status.
- Control Signal Output: With 12 digital output channels and 8 analog output channels, the 810-800081-018 can send control signals to actuators. The digital outputs can directly drive relays, solenoid valves, etc., while the analog outputs can precisely regulate devices such as variable – speed motors and control valves. By receiving control commands from upper – level systems like programmable logic controllers (PLCs) or distributed control systems (DCS), it accurately executes actions to control industrial processes according to predefined parameters.
- Data Processing and Analysis: Integrated with a powerful on – board processor and advanced algorithms, the module can perform real – time data processing tasks. It conducts operations like noise filtering, linearization, and engineering unit conversion on the acquired data. Additionally, it can perform basic data analysis functions, such as calculating average values, maximum and minimum values, and trend analysis, providing valuable insights for process optimization and decision – making.
- Communication Interface: The 810-800081-018 supports multiple industrial – standard communication protocols, including Modbus TCP, Profibus DP, EtherNet/IP, and MQTT. It has 2 Ethernet ports (10/100/1000Mbps adaptive), 3 RS – 485 ports, and 1 CAN bus port. These interfaces enable seamless integration into different industrial networks, allowing for real – time data exchange with other control devices, remote monitoring, and centralized management.
2.3 Technical Advantages
- High Precision and Efficiency: Thanks to its advanced ADC technology and powerful processing capabilities, the 810-800081-018 offers high – precision data acquisition and fast processing speeds. It can handle complex control tasks in real – time, improving the efficiency and quality of industrial production.
- Rugged and Reliable Design: Built with industrial – grade components and a sturdy metal enclosure, the module has excellent resistance to electromagnetic interference (EMI), electrical noise, and harsh environmental conditions. With an operating temperature range of – 40°C to 85°C and an IP65 protection level, it can operate stably in various industrial environments, including those with high dust, moisture, or vibration.
- Flexible Configuration: Users can easily configure the module through a user – friendly web – based interface or dedicated software. They can customize input/output channel functions, sampling rates, communication protocols, and control logic according to specific application requirements. This flexibility makes the module suitable for a wide range of industrial scenarios and allows for easy system expansion and modification.
- Comprehensive Fault Diagnosis: The module is equipped with an intelligent self – diagnosis system that continuously monitors its internal components, power supply, communication links, and data processing status. In case of a fault, such as a sensor disconnection, communication failure, or abnormal data reading, it immediately generates an alarm, records detailed fault information, and can take predefined protective actions, minimizing system downtime and facilitating quick troubleshooting.
2.4 Application Areas
- Industrial Automation Production Lines: In automotive manufacturing, electronics assembly, and other manufacturing industries, the 810-800081-018 is used to monitor and control production processes, such as robotic assembly, conveyor operation, and quality inspection. It helps optimize production efficiency, improve product quality, and ensure production line stability.
- Power Generation and Distribution: Installed in power plants, substations, and power grids, the module monitors electrical parameters like voltage, current, and power. It enables real – time control and adjustment of power systems, facilitating fault detection, power quality improvement, and reliable power supply.
- Chemical and Petrochemical Industries: In chemical plants and refineries, the 810-800081-018 is employed to monitor and control chemical reactions, fluid handling, and process parameters. It ensures safe and efficient operation of chemical processes by accurately controlling equipment and reacting to changes in process conditions.
- Building Automation Systems: Used in commercial buildings and smart homes, the module manages and controls systems such as heating, ventilation, air – conditioning (HVAC), lighting, and security. It helps optimize energy consumption, improve indoor comfort, and enhance building security through intelligent control.
3. Product Parameters
3.1 Hardware Parameters
- Processor: High – performance industrial – grade ARM – based processor, operating frequency up to 1.5 GHz
- Memory: 512 MB of RAM for data processing and 1 GB of Flash memory for program storage and data logging, expandable via SD card (up to 32GB)
- I/O Channels:
- Analog Inputs: 16 channels, 24 – bit resolution, input signals: 4 – 20mA, 0 – 10V, ±10V
- Digital Inputs: 32 channels, input voltage range: 3.3V – 24V DC, dry/wet contact compatible
- Analog Outputs: 8 channels, 16 – bit resolution, output signals: 4 – 20mA, 0 – 10V
- Digital Outputs: 12 channels, transistor output, output voltage: 24V DC, output current: 2A per channel
- Communication Interfaces:
- Ethernet: 2 ports, 10/100/1000Mbps adaptive, supporting Modbus TCP, EtherNet/IP, MQTT
- RS – 485: 3 ports, supporting Profibus DP, Modbus RTU, maximum baud rate: 115.2 kbps
- CAN Bus: 1 port, supporting CANopen protocol, maximum baud rate: 1 Mbps
3.2 Electrical Parameters
- Power Supply: DC 24V (±15%), with optional redundant power input
- Power Consumption: ≤18W during normal operation
- Isolation: Electrical isolation between all I/O channels and communication interfaces, isolation voltage: 2500V DC
3.3 Environmental Parameters
- Operating Temperature: – 40°C – 85°C
- Storage Temperature: – 45°C – 90°C
- Relative Humidity: 5% – 95% (non – condensing)
- Vibration Resistance: Complies with IEC 60068 – 2 – 6 standard, withstands 3G vibration (10 – 500 Hz)
- Shock Resistance: Complies with IEC 60068 – 2 – 27 standard, withstands 20G shock (11 ms)
- EMC Compliance: Meets EN 61000 – 6 – 2 (Electromagnetic Immunity) and EN 61000 – 6 – 4 (Electromagnetic Emission) standards
3.4 Safety and Reliability Parameters
- MTBF (Mean Time Between Failures): ≥180,000 hours
- Fault Protection: Overvoltage protection, undervoltage protection, overcurrent protection, overheating protection, short – circuit protection
- Redundancy: Optional redundant communication interface configurations available for critical applications
4. Product Specifications
4.1 Physical Specifications
- Dimensions: 180mm (L) × 120mm (W) × 50mm (H)
- Weight: Approximately 0.6 kg
- Mounting Method: Standard DIN rail mounting (EN 50022 NS35/7.5 compliant) or panel – mounting
