6DD1682-0BC4 SIMADYN D Subrack for Steel and Power Industries

6DD1682-0BC4 SIMADYN D Subrack for Steel and Power Industries

 

Product Description

The Siemens 6DD1682-0BC4 is a SIMADYN D subrack (model SR12.4) from Siemens’ high-performance digital automation system, designed as the foundational chassis for housing processor modules, I/O modules, and power supplies in drive and motion control applications . This 12-slot subrack operates on a 115/230V AC power supply and employs ACNATURAL CONVECTION cooling, eliminating the need for fans and moving parts .

The 6DD1682-0BC4 delivers a robust, zero-maintenance platform for SIMADYN D systems, making it the ideal choice for demanding industrial environments where reliability, silence, and resistance to dust and contaminants are paramount .

 

Application Scenarios

In a steel rolling mill, the control system was plagued by frequent failures of fan-cooled subracks due to dust and metal particle ingestion. After replacing the failed chassis with the Siemens 6DD1682-0BC4, the plant achieved uninterrupted operation in the harsh, particulate-filled environment. The fanless design completely eliminated the failure mode associated with cooling fans, and the sealed subrack protected sensitive processor and I/O modules. The plant reported a 40% reduction in control system-related downtime and praised the “fit and forget” reliability of the 6DD1682-0BC4 .

The 6DD1682-0BC4 addresses critical industrial pain points:

  • Need for reliable subrack platforms in dusty, high-EMI environments
  • Requirement for silent operation in noise-sensitive areas
  • Demand for zero-maintenance infrastructure to reduce operational costs
  • Requirement for flexible module placement with 12 slots and dual-bus support

 

Parameters

Main Parameters Value/Description
Product Model 6DD1682-0BC4 (SR12.4)
Manufacturer Siemens
Product Category SIMADYN D Subrack / System Chassis
Number of Slots 12 slots (233.4 x 220 mm board format per IEC 297)
Supply Voltage 115/230V AC (with integrated SP23.5 power supply)
Cooling Method ACNATURAL CONVECTION — Fanless, passive cooling (zero moving parts)
Bus Compatibility L-Bus and C-Bus (dual-bus backplane for data and communication)
Noise Level 0 dB (completely silent operation)
Environmental Protection Supports IP54/IP65 sealed enclosure integration
Operating Temperature -20°C to +50°C
Net Weight Approx. 8.0 kg
Packaging Dimensions 375 x 610 x 440 mm
Product Status Discontinued (PM500: End of Product Lifecycle since October 2017)
Approvals CE, UL

 

Technical Principles and Innovative Values

Innovation Point 1: Natural Convection Cooling (ACNATURAL)
The Siemens 6DD1682-0BC4 utilizes a passive cooling design based on thermal physics principles—hot air rises, cool air descends—to dissipate heat without any moving parts . This eliminates the failure points associated with fans, such as bearing wear, dust accumulation, and motor burnout. The “ACNATURAL” designation signifies that the subrack is engineered for self-convection, requiring no forced airflow and achieving a 0 dB noise level .

Innovation Point 2: Integrated Power Supply with Battery Backup
The 6DD1682-0BC4 is supplied with an integrated SP23.5 power supply unit, which includes a battery insert for buffering the system during voltage interruptions, preventing data loss . Unlike separate subrack and power supply configurations, the 6DD1682-0BC4 offers a complete, pre-configured chassis solution.

Innovation Point 3: Dual-Bus Architecture for High-Performance Data Exchange
Equipped with both L-Bus (local bus for high-speed data exchange within the rack) and C-Bus (communication bus for inter-rack or inter-system communication), the 6DD1682-0BC4 supports the full SIMADYN D multi-processor architecture . This dual-bus backplane enables up to 8 CPU modules per system, facilitating distributed control and real-time synchronization.

Innovation Point 4: Zero-Maintenance and Extreme Environmental Adaptability
Because the 6DD1682-0BC4 has no fans or air intake vents, it can be mounted in completely sealed IP54 or IP65 enclosures . This makes it resistant to conductive dust, oil mist, salt spray, and corrosive gases that would destroy fan-cooled systems. The passive cooling design translates to an indefinite service life for the cooling system itself, drastically reducing maintenance costs .

Innovation Point 5: Industrial-Grade Construction
Weighing 8 kg with robust aluminum alloy construction, the 6DD1682-0BC4 offers high EMC immunity and vibration resistance, ensuring consistent performance in heavy manufacturing environments like steel, mining, and marine propulsion .

6DD1682-0BC4 SIMADYN D Subrack for Steel and Power Industries1

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